feat: initialize HostBooking and ConveyorDispo code structure and document project processes and database schema

This commit is contained in:
2026-05-06 11:51:58 +02:00
parent 5d856971cd
commit 95a5ea9b8b
35 changed files with 1878 additions and 2 deletions

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## Responsibillities of the tables and processes
- HostBooking processes FromWms entries and creates OrdersHost entries with status Initial
- ConveyorDispo processes OrdersHost entries set to Initial and sets it to Pending
- ConveyorDispo processes Pending OrdersHost entries and creates OrdersConveyor entries and/or OrdersMiniload. If a Handling Unit is on the Conveyor OrdersConveyor is needed. If it is in storage first OrdersMiniload is needed to get it out of storage and then OrdersConveyor is created.
- ConveyorDispo creates transport order telegrams from OrdersConveyor
- Src/OlsDispo creates transport order telegrams from OrdersMiniload
- CommunicationPorcess transmits / receives TCP/IP telegrams to / from PLC's conveyor and storage devices
- ConveyorBooking / Src/OlsBooking processes telegrams and set the order status of OrdersConveyor / OrdersMiniload

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<?xml version="1.0"?>
<configuration>
<appSettings>
<add key="Conn1" value="OrderManager" />
<add key="Conn2" value="ToEmptyLeBuffer" />
<add key="Conn3" value="LoopOverloadDistribution" />
<add key="Conn4" value="StartInitialOrdersHost" />
<add key="Intervall_OrderManager" value="345" />
<add key="Intervall_ToEmptyLeBuffer" value="345" />
<add key="Intervall_LoopOverloadDistribution" value="345" />
<add key="Intervall_StartInitialOrdersHost" value="345" />
</appSettings>
</configuration>

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using System;
using System.Collections.Generic;
using System.Configuration;
using Gebhardt.Shared;
using Gebhardt.Shared.Process;
using Gebhardt.StoreWare.Wcs.Common.Unity;
using Unity;
using Unity.Resolution;
namespace Gebhardt.StoreWare.Wcs.ConveyorDispo
{
internal class Haupt
{
[STAThread]
private static void Main()
{
try
{
if (AppConfigVerifier.CheckAndWriteToLog())
{
ProcessManager manager = new(Convert.ToInt32(ConfigurationManager.AppSettings["ctrlTimer"]), true, ProcessClass.None, null);
ProcessParameter parameter = new();
var connections = new List<string> {parameter.Conn1, parameter.Conn2, parameter.Conn3, parameter.Conn4, parameter.Conn5, parameter.Conn6};
string[] usedConnections = connections.FindAll(x => x != "leer").ToArray();
IUnityContainer unityContainer = WcsContainerFactory.GetInstance();
foreach (string connection in usedConnections)
{
string[] parts = connection.Split(':');
string className = parts[0];
switch (className)
{
case nameof(ToEmptyLeBuffer):
manager.RegisterWorker(unityContainer.Resolve<ToEmptyLeBuffer>(new ParameterOverride("workInterval", Convert.ToInt32(ConfigurationManager.AppSettings["Intervall_ToEmptyLeBuffer"]))));
break;
case nameof(LoopOverloadDistribution):
// Do not use LoopOverloadDistribution for ETRA
break;
manager.RegisterWorker(unityContainer.Resolve<LoopOverloadDistribution>(new ParameterOverride("workInterval", Convert.ToInt32(ConfigurationManager.AppSettings["Intervall_LoopOverloadDistribution"]))));
break;
case nameof(OrderManager):
manager.RegisterWorker(unityContainer.Resolve<OrderManager>(new ParameterOverride("workInterval", Convert.ToInt32(ConfigurationManager.AppSettings["Intervall_OrderManager"]))));
break;
case nameof(StartInitialOrdersHost):
manager.RegisterWorker(unityContainer.Resolve<StartInitialOrdersHost>(new ParameterOverride("workInterval", Convert.ToInt32(ConfigurationManager.AppSettings["Intervall_StartInitialOrdersHost"]))));
break;
default:
throw new NotImplementedException(className);
}
}
manager.RunWorkers();
}
}
catch (Exception exception)
{
Log.WriteException(exception);
}
}
}
}

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using System;
using System.Collections.Generic;
using System.Linq;
using Gebhardt.StoreWare.Wcs.Common.DbAccess.Model;
using Gebhardt.StoreWare.Wcs.Common.DbAccess.Model.Enums;
namespace Gebhardt.StoreWare.Wcs.ConveyorDispo
{
internal record OrderListItem(int OrdersHostId, TransportOrderStatus Status, Le Le, string Destination, int Priority, int? IdOrderWmsHead, DateTime Created, string HostDestination);
internal class OrderList : List<OrderListItem>
{
public OrderList(List<OrderListItem> items) : base(items)
{
}
/// <summary>
/// Removes all order list items with the same LeNo and a higher list index.
/// </summary>
/// <param name="item"></param>
public void RemoveSubsequentWithEqualLeNo(OrderListItem item)
{
if (item is {Le: { }})
{
RemoveAll(i => IndexOf(i) > IndexOf(item) && i.Le.LeNo == item.Le.LeNo);
}
}
/// <summary>
/// Removes all order list items with the same destination and a higher list index.
/// </summary>
/// <param name="item"></param>
public void RemoveSubsequentWithEqualDestination(OrderListItem item)
{
if (item != null)
{
RemoveAll(i => IndexOf(i) > IndexOf(item) && i.Destination == item.Destination);
}
}
/// <summary>
/// Removes all order list items with the same aisle name / storage area and a higher list index.
/// </summary>
/// <param name="item"></param>
public void RemoveSubsequentWithEqualAisle(OrderListItem item)
{
if (item?.Le?.StorageArea != null && item?.Le?.AisleName != null)
{
RemoveAll(i => IndexOf(i) > IndexOf(item) && i.Le.StorageArea == item.Le.StorageArea && i.Le.AisleName == item.Le.AisleName);
}
}
/// <summary>
/// Removes all order list items with a higher list index that have the same LeNo but lower priority.
/// </summary>
/// <param name="item"></param>
public void RemoveSubsequentWithEqualLeNoButLowerPriority(OrderListItem item)
{
if (item is {Le: { }})
{
RemoveAll(i => IndexOf(i) > IndexOf(item) && i.Le.LeNo == item.Le.LeNo && i.Priority < item.Priority);
}
}
}
}

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using Gebhardt.Shared;
using Gebhardt.Shared.Process;
using Gebhardt.StoreWare.Wcs.Common;
using Gebhardt.StoreWare.Wcs.Common.Application.LeHandling.Interfaces;
using Gebhardt.StoreWare.Wcs.Common.Application.StorageHandling.Interfaces;
using Gebhardt.StoreWare.Wcs.Common.Application.TransportHandling.Interfaces;
using Gebhardt.StoreWare.Wcs.Common.Dao;
using Gebhardt.StoreWare.Wcs.Common.DbAccess;
using Gebhardt.StoreWare.Wcs.Common.DbAccess.Model;
using Gebhardt.StoreWare.Wcs.Common.DbAccess.Model.Enums;
using Gebhardt.StoreWare.Wcs.Common.DbAccess.Queries;
using Microsoft.EntityFrameworkCore;
using System;
using System.Collections.Generic;
using System.Linq;
using static Gebhardt.StoreWare.Wcs.Common.Constants;
namespace Gebhardt.StoreWare.Wcs.ConveyorDispo;
public class OrderManager : ProcessWorker
{
private readonly IAisleService _aisleService;
private readonly IWcsDbContextFactory _dbContextFactory;
private readonly IDestinationService _destinationService;
private readonly ILeService _leService;
private readonly ITransportOrderService _transportOrderService;
public OrderManager(IDestinationService destinationService, ITransportOrderService transportOrderService, ILeService leService, IAisleService aisleService, IWcsDbContextFactory dbContextFactory, int workInterval)
: base(nameof(OrderManager), workInterval, true)
{
_destinationService = destinationService;
_transportOrderService = transportOrderService;
_leService = leService;
_aisleService = aisleService;
_dbContextFactory = dbContextFactory;
}
public override bool DoWork()
{
bool workDone = false;
try
{
using IWcsDbContext db = _dbContextFactory.GetDbContext();
IQueryable<OrdersHost> pendingOrders = db.OrdersHost.ByStatus(TransportOrderStatus.Pending);
OrderList onConveyor = new(pendingOrders
.Where(o => o.Le.LocationId == null
&& (!o.Le.IsEmpty || o.Type == TransportOrderType.TransportHost)
&& (o.Le.Status == LeStatus.OnConveyor || o.Le.Status == LeStatus.InDestinationZone))
.OrderBy(o => o.StartTime)
.Select(o => new OrderListItem(o.Id, o.Status, o.Le, o.Destination, o.Priority, o.IdOrderWmsHead, o.Created, o.HostDestination))
.AsNoTracking()
.ToList());
workDone |= StartNextOrders(onConveyor);
var pendingOrdersWithDemand = pendingOrders
.Where(x => x.Le.Status != LeStatus.Created)
//Do not start pending orders for LEs inside a sequencer
.ExcludeOrdersInSequencer()
//Consider all destinations that are commissioning workstations or a storage area
.ByDestination(_destinationService.GetCommissioningWorkstations()
.Union(_destinationService.Where(d => d.IsStorageArea).Select(d => d.Name))
.Union(_destinationService.Where(d => d.IsSequencer).Select(d => d.Name)));
//// Always prioritize cancelled sequencer orders
//var cancelledSeqOrders = pendingOrdersWithDemand.ByCancelledSequencerOrder();
//OrderList forResourcesWithDemand = new(cancelledSeqOrders
// .Select(o => new OrderListItem(o.Id, o.Status, o.Le, o.Destination, o.Priority, o.IdOrderWmsHead, o.Created, o.HostDestination))
// .AsNoTracking()
// .ToList());
//workDone |= StartNextOrders(forResourcesWithDemand);
//Then do the normal orders with demand.
pendingOrdersWithDemand = pendingOrdersWithDemand.ApplyWmsOrderingSequencerRetrievalTime(db);
OrderList forResourcesWithDemand = new(pendingOrdersWithDemand
.Select(o => new OrderListItem(o.Id, o.Status, o.Le, o.Destination, o.Priority, o.IdOrderWmsHead, o.Created, o.HostDestination))
.AsNoTracking()
.ToList());
workDone |= StartNextOrders(forResourcesWithDemand);
OrderList forOtherDestinations = new(pendingOrders
.Where(x => x.Le.Status != LeStatus.Created)
.ExcludeDestination(db.ResourceSetting.Select(r => r.Name).ToList())
.ApplyWmsOrderingSequencerRetrievalTime(db)
.Select(o => new OrderListItem(o.Id, o.Status, o.Le, o.Destination, o.Priority, o.IdOrderWmsHead, o.Created, o.HostDestination))
.AsNoTracking()
.ToList());
workDone |= StartNextOrders(forOtherDestinations);
}
catch (Exception ex)
{
Log.WriteException(ex);
}
return workDone;
}
private bool StartNextOrders(OrderList orders)
{
bool workDone = false;
using IWcsDbContext db = _dbContextFactory.GetDbContext();
List<Le> les = db.Le.Where(l => orders.Select(o => o.Le.LeNo).Contains(l.LeNo)).Distinct().ToList();
for (int i = 0; i < orders.Count; i++)
{
OrderListItem order = orders[i];
try
{
Le le = les.Single(l => l.LeNo == order.Le.LeNo);
if (LeIsExcludedAsAisleNotReady(orders, le, order)
|| LeIsExcludedAsOrderMiniloadIsActive(orders, db, le, order)
|| LeIsExcludedAsLeIsOnItsWayToNOK(orders, db, order))
{
workDone = true;
continue;
}
// Special case for sequencer orders: reserve half the space for each workstation
if (order.Destination.StartsWith("SEQ"))
{
Resource sequencerResource = db.ResourceSetting.GetResourceByName(order.Destination);
if (sequencerResource != null)
{
SettingsManager.GetParsedValue(ConstantsCommon.SettingNames.MaximumUsableCapacityPercentPerWorkstation, out int maximumUsableCapacityPercentPerWorkstation, 50, true);
maximumUsableCapacityPercentPerWorkstation = maximumUsableCapacityPercentPerWorkstation > 100 ? 100 : maximumUsableCapacityPercentPerWorkstation;
maximumUsableCapacityPercentPerWorkstation = maximumUsableCapacityPercentPerWorkstation < 50 ? 50 : maximumUsableCapacityPercentPerWorkstation;
int maximumUsableCapacityPerWorkstation = (sequencerResource.Capacity + sequencerResource.Overload) * maximumUsableCapacityPercentPerWorkstation / 100;
// Count active orders for this specific HostDestination going to the same sequencer
int activeOrdersForHostDestination = db.OrdersHost
.Count(o => o.HostDestination == order.HostDestination
&& o.Destination == order.Destination
&& (o.Status == TransportOrderStatus.InProgress
|| o.Status == TransportOrderStatus.InDestinationZone
|| o.Status == TransportOrderStatus.InSequencer));
if (activeOrdersForHostDestination >= maximumUsableCapacityPerWorkstation)
{
Log.Write(LogLevel.Info, 30, $"Sequencer capacity limit reached for {order.HostDestination} at {order.Destination}. Active: {activeOrdersForHostDestination}, Reserved: {maximumUsableCapacityPerWorkstation}");
continue;
}
}
}
Resource resource = db.ResourceSetting.GetResourceByName(order.Destination);
if (resource is null or { Demand: > 0 })
{
// Only cancel active transports not transportHost. Only WMS is allowed to finish this orders
var activeOrdersNotOnTheWayToWorkstation = db.OrdersHost
.ByLeNo(order.Le.LeNo)
.Active()
.Where(o => o.Type != TransportOrderType.TransportHost);
if (activeOrdersNotOnTheWayToWorkstation.Any())
{
_leService.CancelActiveTransports(order.Le.LeNo, $"Another active order to a commissioning area exists");
} else if (!db.OrdersHost.ByLeNo(order.Le.LeNo).Active().Any())
{
_transportOrderService.StartNextTransport(order.OrdersHostId);
}
orders.RemoveSubsequentWithEqualLeNo(order);
workDone = true;
}
else if (resource is { Demand: <= 0 })
{
if (!le.IsInStorage())
{
List<string> destinationAisles = _destinationService.Where(d => d.IsStorage).Select(d => d.Name).ToList();
if (!db.OrdersHost.OpenByLeNo(order.Le.LeNo).ByDestination(destinationAisles).Any())
{
_transportOrderService.PostponeOrdersHost(order.OrdersHostId, $"Destination {order.Destination} has no demand.");
orders.RemoveSubsequentWithEqualLeNo(order);
}
continue;
}
orders.RemoveSubsequentWithEqualDestination(order);
}
}
catch (Exception ex)
{
Log.Write(LogLevel.Error, $"Can not start OrdersHost: {order.OrdersHostId} for LE: {order.Le.LeNo}");
Log.WriteException(ex);
}
}
return workDone;
}
private static bool LeIsExcludedAsOrderMiniloadIsActive(OrderList orders, IWcsDbContext db, Le le, OrderListItem order)
{
if (db.OrdersMiniload.Underway().ByLeNo(le.LeNo).Any())
{
orders.RemoveSubsequentWithEqualLeNo(order);
Log.Write(LogLevel.Info, $"{nameof(OrdersHost)} with Id '{order.OrdersHostId}' for LE {le.LeNo} cannot be started due to an open OrdersMiniload.");
return true;
}
return false;
}
private bool LeIsExcludedAsAisleNotReady(OrderList orders, Le le, OrderListItem order)
{
if (le.IsInStorage())
{
if (!_aisleService.IsAisleReadyForRetrievalOrder(order.Le.StorageArea, order.Le.AisleName))
{
orders.RemoveSubsequentWithEqualAisle(order);
Log.Write(LogLevel.Info, $"{nameof(OrdersHost)} with Id '{order.OrdersHostId}' for LE {le.LeNo} cannot be started as not all participating aisles / devices are available for {le.AisleName}/{le.StorageArea}.");
return true;
}
}
return false;
}
private bool LeIsExcludedAsLeIsOnItsWayToNOK(OrderList orders, IWcsDbContext db, OrderListItem order)
{
OrdersHost orderForSameLe = db.OrdersHost
.ByLeNo(order.Le.LeNo)
.ByStatus(TransportOrderStatus.Pending, TransportOrderStatus.InProgress, TransportOrderStatus.InDestinationZone)
.OrderBy(o => o.Status != TransportOrderStatus.Pending ? 0 : 1) // get active order (if any), pending otherwise
.FirstOrDefault();
if (orderForSameLe == null)
{
return false;
}
if (orderForSameLe.Le.HasError() && orderForSameLe.Destination.IsInList(MfcAllDestinations.ERR12, MfcAllDestinations.ERR11, MfcAllDestinationsOldSystem.ERR01)
|| order.Le.HasError() && order.Destination.IsInList(MfcAllDestinations.ERR12, MfcAllDestinations.ERR11, MfcAllDestinationsOldSystem.ERR01))
{
orders.RemoveSubsequentWithEqualLeNo(order);
return true;
}
return false;
}
}

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using System;
using System.Collections.Generic;
using System.Linq;
using Gebhardt.Shared;
using Gebhardt.Shared.DbAccess;
using Gebhardt.Shared.Process;
using Gebhardt.StoreWare.Wcs.Common;
using Gebhardt.StoreWare.Wcs.Common.Application.TransportHandling.Interfaces;
using Gebhardt.StoreWare.Wcs.Common.Dao;
using Gebhardt.StoreWare.Wcs.Common.Dao.Interfaces;
using Gebhardt.StoreWare.Wcs.Common.DbAccess;
using Gebhardt.StoreWare.Wcs.Common.DbAccess.Model;
using Gebhardt.StoreWare.Wcs.Common.DbAccess.Model.Enums;
using Gebhardt.StoreWare.Wcs.Common.DbAccess.Queries;
using Microsoft.EntityFrameworkCore;
using static Gebhardt.StoreWare.Wcs.Common.Constants;
namespace Gebhardt.StoreWare.Wcs.ConveyorDispo
{
public class StartInitialOrdersHost : ProcessWorker
{
private readonly IWcsDbContextFactory _dbContextFactory;
private readonly ITransportOrderService _transportOrderService;
public StartInitialOrdersHost(int workInterval, ITransportOrderService transportOrderService, IWcsDbContextFactory dbContextFactory) : base(nameof(StartInitialOrdersHost), workInterval, true)
{
_transportOrderService = transportOrderService;
_dbContextFactory = dbContextFactory;
}
public override bool DoWork()
{
try
{
using IWcsDbContext db = _dbContextFactory.GetDbContext();
OrderList initialOrders = new(db.OrdersHost
.ByStatus(TransportOrderStatus.Initial)
.ExcludeNextEmpty()
.Where(o => o.Le.Status != LeStatus.Created)
.ApplyWmsOrderingSequencerRetrievalTime(db)
.Select(o => new OrderListItem(o.Id, o.Status, o.Le, o.Destination, o.Priority, o.IdOrderWmsHead, o.Created, o.HostDestination))
.ToList());
//This step is needed to only start orders with all LEs available
initialOrders = OnlyFirstOrderPerLeNo(db, initialOrders);
return StartOrders(initialOrders);
}
catch (Exception ex)
{
Log.WriteException(ex);
return false;
}
}
/// <summary>
/// Returns only the first order per LE
/// </summary>
/// <param name="initialOrders"></param>
/// <returns>Filtered List</returns>
private OrderList OnlyFirstOrderPerLeNo(IWcsDbContext db, OrderList initialOrders)
{
List<OrderListItem> distinctOrderList = new ();
List<OrderListItem> lockedOrders = new();
foreach (OrderListItem order in initialOrders)
{
//Only take first order per LE
if (!distinctOrderList.Any(d=>d.Le.LeNo == order.Le.LeNo))
{
distinctOrderList.Add(order);
}
//Others are marked as locked (for info message)
else
{
lockedOrders.Add(order);
Log.Write(LogLevel.Info, 60, $"OrdersHost ID {order.OrdersHostId} for LeNo {order.Le.LeNo} waits for OrdersHost: ID {distinctOrderList.Where(d => d.Le.LeNo == order.Le.LeNo).First().OrdersHostId} which is started first.");
}
}
//Make visible in DB (and to user)
string infoMessage = "Le has transports that are started first.";
var markOrders = db.OrdersHost.Where(o => lockedOrders.Select(l => l.OrdersHostId).Contains(o.Id) && o.Info != infoMessage).ToList();
foreach (var order in markOrders)
{
order.Info = infoMessage;
}
//Rest Info if order can be started
var unMarkOrders = db.OrdersHost.Where(o => distinctOrderList.Select(l => l.OrdersHostId).Contains(o.Id) && o.Info == infoMessage).ToList();
foreach (var order in unMarkOrders)
{
order.Info = null;
}
db.SaveChanges();
return new OrderList(distinctOrderList);
}
private bool StartOrders(OrderList orderList)
{
bool workDone = false;
using IWcsDbContext db = _dbContextFactory.GetDbContext();
for (int i = 0; i < orderList.Count; i++)
{
OrderListItem orderToBeScheduled = orderList[i];
try
{
// If there exists a cancelled sequencer orders for this LE this should always be started first
var cancelledSequencerOrder = db.OrdersHost
.ByLeNo(orderToBeScheduled.Le.LeNo)
.ByStatus(TransportOrderStatus.Initial)
.ByCancelledSequencerOrder()
.Select(o => new OrderListItem(o.Id, o.Status, o.Le, o.Destination, o.Priority, o.IdOrderWmsHead, o.Created, o.HostDestination))
.ToList();
if (cancelledSequencerOrder.FirstOrDefault() != null)
{
var cancelledOrderToBeScheduled = cancelledSequencerOrder.FirstOrDefault();
Log.Write(LogLevel.Debug, $"{nameof(OrdersHost)} with Id {cancelledOrderToBeScheduled.OrdersHostId} will be scheduled since this is a cancelled sequencer order.");
_transportOrderService.ScheduleOrdersHost(cancelledOrderToBeScheduled.OrdersHostId);
//Order has been scheduled. Do not consider orders for the same LE.
orderList.RemoveSubsequentWithEqualLeNo(orderToBeScheduled);
workDone = true;
continue;
}
OrdersHost orderForSameLe = db.OrdersHost
.ByLeNo(orderToBeScheduled.Le.LeNo)
.ByStatus(TransportOrderStatus.Pending, TransportOrderStatus.InProgress, TransportOrderStatus.InDestinationZone, TransportOrderStatus.InSequencer)
.OrderBy(o => o.Status != TransportOrderStatus.Pending ? 0 : 1) // get active order (if any), pending otherwise
.FirstOrDefault();
if (orderForSameLe != null && orderForSameLe.Id != orderToBeScheduled.OrdersHostId)
{
workDone = TryScheduleWithExistingOrder(orderForSameLe, db, orderToBeScheduled);
//Check equal LEs with open order only once
orderList.RemoveSubsequentWithEqualLeNo(orderToBeScheduled);
continue;
}
if (TryScheduleWithoutExistingOrder(orderToBeScheduled, db))
{
//Order has been scheduled. Do not consider orders for the same LE.
orderList.RemoveSubsequentWithEqualLeNo(orderToBeScheduled);
workDone = true;
continue;
}
else
{
Log.Write(LogLevel.Debug, $"Destination: {orderToBeScheduled.Destination} has no ressources, skip all orders to this destination");
orderList.RemoveSubsequentWithEqualDestination(orderToBeScheduled);
}
}
catch(Exception ex)
{
Log.Write(LogLevel.Error, $"Can not set ordersHost {orderToBeScheduled.OrdersHostId} for LE {orderToBeScheduled.Le.LeNo} to pending. Due to Exception:");
Log.WriteException(ex);
}
//We can remove all subsequent orders with same LE, because the list is already ordered in a way that priorities are taken into account.
orderList.RemoveSubsequentWithEqualLeNo(orderToBeScheduled);
}
return workDone;
}
private bool TryScheduleWithoutExistingOrder(OrderListItem orderToBeScheduled, IWcsDbContext db)
{
if (CanScheduleOrder(orderToBeScheduled, db))
{
Log.Write(LogLevel.Debug, $"{nameof(OrdersHost)} with Id {orderToBeScheduled.OrdersHostId} will be scheduled, as there are no other {nameof(OrdersHost)} scheduled or active orders for the same LE.");
_transportOrderService.ScheduleOrdersHost(orderToBeScheduled.OrdersHostId);
return true;
}
return false;
}
private bool CanScheduleOrder(OrderListItem orderToBeScheduled, IWcsDbContext db)
{
// Orders with their associated LE not being in storage can always be scheduled...
//TODO Check for OnConveyor/InDestinationZone? IsInStorage() does not cover OnInputLeLifter/OnLhd/OnOutputLeLifter...
if (!orderToBeScheduled.Le.IsInStorage())
{
return true;
}
//...if LE is in storage, whether the order can be scheduled is determined by the amount of pending orders that may exist towards the destination and the destination's demand.
if (!SettingsManager.GetParsedValue(ConstantsCommon.SettingNames.MaxPendingOrdersPerDestination, out int maxPendingOrdersPerDestination))
{
maxPendingOrdersPerDestination = 10;
}
Resource resourceDestination = db.ResourceSetting.GetResourceByName(orderToBeScheduled.Destination);
// for unmanaged resources, a demand of 1 is used.
int destinationDemand = resourceDestination?.Demand ?? 1;
int countPendingOrdersToDestination = db.OrdersHost.ByStatus(TransportOrderStatus.Pending).ByDestination(orderToBeScheduled.Destination).Count();
return destinationDemand - countPendingOrdersToDestination > 0 || countPendingOrdersToDestination - destinationDemand < maxPendingOrdersPerDestination;
}
private bool TryScheduleWithExistingOrder(OrdersHost orderForSameLe, IWcsDbContext db, OrderListItem orderToBeScheduled)
{
// We not want to overwrite existing orders. We wait until we are back in Storage. (This happened only about 40 times a day.
return false;
}
}
}

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using System;
using System.Collections.Generic;
using System.Linq;
using Gebhardt.Shared;
using Gebhardt.Shared.Process;
using Gebhardt.StoreWare.Wcs.Common;
using Gebhardt.StoreWare.Wcs.Common.Application.LeHandling.Interfaces;
using Gebhardt.StoreWare.Wcs.Common.Application.StorageHandling.Interfaces;
using Gebhardt.StoreWare.Wcs.Common.Application.TransportHandling.Interfaces;
using Gebhardt.StoreWare.Wcs.Common.Dao;
using Gebhardt.StoreWare.Wcs.Common.DbAccess;
using Gebhardt.StoreWare.Wcs.Common.DbAccess.Model;
using Gebhardt.StoreWare.Wcs.Common.DbAccess.Model.Enums;
using Gebhardt.StoreWare.Wcs.Common.DbAccess.Queries;
using static Gebhardt.StoreWare.Wcs.Common.Constants;
namespace Gebhardt.StoreWare.Wcs.ConveyorDispo
{
public class ToEmptyLeBuffer : ProcessWorker
{
private record AisleUtilization(AisleForLe Aisle, int Utilization);
private readonly IWcsDbContextFactory _dbContextFactory;
private readonly IDestinationService _destinationService;
private readonly ILeService _leService;
private readonly ITransportOrderService _transportOrderService;
public ToEmptyLeBuffer(int workInterval,
IDestinationService destinationService,
ILeService leService,
ITransportOrderService transportOrderService,
IAisleService aisleService,
IWcsDbContextFactory dbContextFactory)
: base(nameof(ToEmptyLeBuffer), workInterval, true)
{
_destinationService = destinationService;
_leService = leService;
_transportOrderService = transportOrderService;
_dbContextFactory = dbContextFactory;
}
public override bool DoWork()
{
try
{
using IWcsDbContext db = _dbContextFactory.GetDbContext();
//Retrieve aisles suited for storage (i.e. lifter/handover aisles are excluded)
List<AisleForLe> availableAisles = db.Aisle.GetAislesWithStorageCompartmentsReadyForRetrieval();
availableAisles = FilterForAllowedAisles(availableAisles);
SupplyBuffer(LeTypeName.MiniloadSmall, Constants.MfcAllDestinations.EMB_S, availableAisles.AsReadOnly(), Constants.MfcAllDestinations.AKL01);
SupplyBuffer(LeTypeName.MiniloadBig, Constants.MfcAllDestinations.EMB_M, availableAisles.AsReadOnly(), Constants.MfcAllDestinations.AKL01);
SupplyBuffer(LeTypeName.MiniloadSmall, Constants.MfcAllDestinationsOldSystem.ETXBU_S, availableAisles.AsReadOnly(), Constants.MfcAllDestinations.AKL02);
SupplyBuffer(LeTypeName.MiniloadBig, Constants.MfcAllDestinationsOldSystem.ETXBU_M, availableAisles.AsReadOnly(), Constants.MfcAllDestinations.AKL02);
return true;
}
catch (Exception exception)
{
Log.WriteException(exception);
return false;
}
}
/// <summary>
/// Refills each buffer with empty LEs depending on its demand.
/// First, it is checked if empty LEs on conveyer can be rerouted.
/// Second, empty LE demand is satisfied by retrieval from storage.
/// Last, empty LEs that have been explicitly requested by the WMS are retrieved.
/// </summary>
/// <param name="leType">the type of le to use</param>
/// <param name="buffers">List of buffers to refill.</param>
/// <param name="availableAisles">
/// List of available aisles (aisle, output place, storage device in aisle (if any) are
/// ready)
/// </param>
private void SupplyBuffer(LeTypeName leType, string buffer, IReadOnlyList<AisleForLe> availableAisles, string preferredStorageArea)
{
if (string.IsNullOrEmpty(buffer))
{
Log.Write(LogLevel.Error, $"No buffers provided for {nameof(SupplyBuffer)}");
return;
}
using IWcsDbContext db = _dbContextFactory.GetDbContext();
var destinationBuffer = db.ResourceSetting.GetResourceByName(buffer);
double destinationBufferDemand = destinationBuffer.Demand;
double destinationBufferCapacity = destinationBuffer.Capacity + destinationBuffer.Overload;
double bufferFreePercentage = destinationBufferDemand / destinationBufferCapacity * 100.0;
//Setting to minimize crane usage
SettingsManager.GetParsedValue(ConstantsCommon.SettingNames.EmptyBoxesDemandThreshold, out int demandThreshold, 40);
if (destinationBufferDemand > 0)
{
RerouteLesOnConveyor(leType, buffer);
}
//If the buffers free space percentage is greater than the threshold settings value we also take boxes from storage
if (bufferFreePercentage > demandThreshold)
{
RefillBuffersFromStorage(leType, buffer, availableAisles, preferredStorageArea);
}
RefillBuffersWithRequestedLes(buffer, availableAisles, preferredStorageArea);
}
/// <summary>
/// Refills buffers with demand by rerouting LEs on conveyor that have a storage area as destination
/// (i.e. aisle selection has not been performed yet.
/// </summary>
private void RerouteLesOnConveyor(LeTypeName leType, string buffers)
{
using IWcsDbContext db = _dbContextFactory.GetDbContext();
List<string> destinationsAllowingForRerouting = _destinationService.Where(d => d.IsStorageArea).Select(d => d.Name).ToList();
List<string> dontAllowforReroutingLastWhere = new List<string>() { MfcAllDestinationsOldSystem.IPT01, MfcAllDestinationsOldSystem.IPT02, MfcAllDestinationsOldSystem.IPT03, MfcAllDestinationsOldSystem.TOPUP, MfcAllDestinationsOldSystem.REP01, MfcAllDestinationsOldSystem.REP02, MfcAllDestinationsOldSystem.REP03, MfcAllDestinationsOldSystem.ETXBU_M, MfcAllDestinationsOldSystem.ETXBU_S };
//Transport orders with a storage area as destination
OrderList orders = new(db.OrdersHost
.ByDestination(destinationsAllowingForRerouting)
.ByType(TransportOrderType.Transport)
.ByStatus(TransportOrderStatus.Pending, TransportOrderStatus.InProgress)
.Where(o => o.Le.IsEmpty
&& (o.Le.Status == LeStatus.OnConveyor || o.Le.Status == LeStatus.InDestinationZone)
&& o.Le.Type == leType)
.AsEnumerable()
.Where(o => !o.Le.HasError() && !dontAllowforReroutingLastWhere.Contains(o.Le.LastWhere))
.Select(o => new OrderListItem(o.Id, o.Status, o.Le, o.Destination, o.Priority, o.IdOrderWmsHead, o.Created, o.HostDestination))
.ToList());
foreach (OrderListItem order in orders)
{
Resource destination = db.ResourceSetting.ByName(buffers).GetResourceWithHighestDemand();
if (destination is { Demand: > 0 })
{
if (db.OrdersMiniload.ByLeNo(order.Le.LeNo).Open().Any())
{
continue;
}
//Reroute LE
Log.Write(LogLevel.Debug, $"LE {order.Le.LeNo} will be rerouted to {destination.Name}.");
_leService.CancelOpenTransports(order.Le.LeNo, $"Rerouted to {destination.Name}");
Log.Write(LogLevel.Debug, $"LE {order.Le.LeNo} will be rerouted to {destination.Name}.");
// This is to mitigate filling a very long string into the source field. Having AKL01 for the old system is not a problem.
string source;
if (order.Le.LastWhere == null || order.Le.LastWhere.StartsWith("["))
{
source = Constants.MfcAllDestinations.AKL01;
}
else
{
source = order.Le.LastWhere;
}
int id = _leService.CreateTransport(order.Le.LeNo, source, destination.Name);
_transportOrderService.StartNextTransport(id, nameof(RerouteLesOnConveyor));
}
else if (order.Status == TransportOrderStatus.Pending)
{
_transportOrderService.StartNextTransport(order.OrdersHostId, info: nameof(RerouteLesOnConveyor));
}
}
}
/// <summary>
/// Refills one or more buffers with empty LEs from the storage.
/// First, Overload for each buffer is checked and updated via the SettingsManager
/// Then, for each buffer with demand, an aisle is selected and a retrieval order is created.
/// </summary>
private void RefillBuffersFromStorage(LeTypeName leType, string buffers, IReadOnlyList<AisleForLe> availableAisles, string preferredStorageArea)
{
using IWcsDbContext db = _dbContextFactory.GetDbContext();
List<Resource> buffersWithDemand = db.ResourceSetting.ByName(buffers).GetResources().WithDemand().OrderByDescending(r => r.Demand).ToList();
foreach (Resource buffer in buffersWithDemand)
{
if (buffer.Demand > 0)
{
AisleForLe aisle = GetAisleForEmptyLeRetrieval(leType, availableAisles, preferredStorageArea);
if (aisle != null)
{
//Refill buffer
//OrdersHost has no storage area, i.e. aisle name must be unique by itself when used as source.
Log.Write(LogLevel.Debug, $"Empty LE of type {leType} will be retrieved from {aisle.AisleName} and sent towards {buffer.Name}.");
int id = _leService.CreateTransport(LeType.GetNextEmptyLeTypeForActual(leType).ToString(), aisle.AisleName, buffer.Name);
_transportOrderService.StartNextTransport(id, nameof(RefillBuffersFromStorage));
}
}
}
}
/// <summary>
/// Refills buffers according to a request received from the WMS.
/// An initial <see cref="OrdersHost" /> has already been created when handling the request.
/// Here, select aisle, start <see cref="OrdersHost" /> and create <see cref="OrdersMiniload" />.
/// </summary>
private void RefillBuffersWithRequestedLes(string buffers, IReadOnlyList<AisleForLe> availableAisles, string preferredStorageArea)
{
using IWcsDbContext db = _dbContextFactory.GetDbContext();
//Initial transport orders for empty LEs (requested by the WMS)
OrderList orders = new(db.OrdersHost
.ByDestination(buffers)
.ByStatus(TransportOrderStatus.Initial)
.ByType(TransportOrderType.Transport)
.OnlyNextEmpty()
.Select(o => new OrderListItem(o.Id, o.Status, o.Le, o.Destination, o.Priority, o.IdOrderWmsHead, o.Created, o.HostDestination))
.ToList());
foreach (OrderListItem order in orders)
{
AisleForLe aisle = GetAisleForEmptyLeRetrieval(LeType.GetActualLeTypeForNextEmpty(order.Le.Type), availableAisles, preferredStorageArea);
if (aisle != null)
{
//OrdersHost has no storage area, i.e. aisle name must be unique by itself when used as source.
Log.Write(LogLevel.Debug, $"Requested empty LE of type {order.Le.Type} will be retrieved from {aisle.AisleName} and sent towards {order.Destination}.");
_transportOrderService.ScheduleOrdersHost(order.OrdersHostId, aisle.AisleName, nameof(RefillBuffersWithRequestedLes));
_transportOrderService.StartNextTransport(order.OrdersHostId, nameof(RefillBuffersWithRequestedLes));
}
}
}
private AisleForLe GetAisleForEmptyLeRetrieval(LeTypeName leTypeName, IReadOnlyList<AisleForLe> availableAisles, string preferredStorageArea)
{
using IWcsDbContext db = _dbContextFactory.GetDbContext();
List<AisleForLe> availableForLeRetrieval = availableAisles.ToList();
//Left outer join empty LEs with open orders miniload, then exclude LEs with open orders.
var emptyLesInStorageWithoutOpenOrders = db.Le
.ByStatus(LeStatus.InStorage)
.Where(l => !l.Location.IsLocked)
.ByType(leTypeName)
.Empty()
.GroupJoin(db.OrdersHost.Open(),
le => le.LeNo,
o => o.LeNo,
(le, ordersHost) => new { Le = le, OrdersHost = ordersHost })
.SelectMany(j => j.OrdersHost.DefaultIfEmpty(),
(l, o) => new { l.Le, OrdersHost = o })
.Where(j => j.OrdersHost == null)
.ToList();
if (emptyLesInStorageWithoutOpenOrders.Count > 0)
{
Log.Write(LogLevel.Info, $"empty Les found: {emptyLesInStorageWithoutOpenOrders.Count}");
}
Dictionary<AisleForLe, int> aislesWithEmptyLes = emptyLesInStorageWithoutOpenOrders.GroupBy(xx => xx.Le.Aisle).ToDictionary(xx => xx.Key, xx => xx.Count());
Dictionary<AisleForLe, int> aislesWithActiveNextEmptyMiniload = db.OrdersMiniload.Open().ByLeNo(LeType.GetNextEmptyLeTypeForActual(leTypeName).ToString()).ToList()
.GroupBy(xx => xx.Aisle).ToDictionary(xx => xx.Key, xx => xx.Count());
//Leave only aisles containing LEs that can be retrieved
availableForLeRetrieval.RemoveAll(a => !aislesWithEmptyLes.ContainsKey(a) || (aislesWithEmptyLes.ContainsKey(a) && aislesWithActiveNextEmptyMiniload.ContainsKey(a) && aislesWithEmptyLes[a] - aislesWithActiveNextEmptyMiniload[a] <= 0));
// See if we can remove all other storage areas. If not, allow other.
if (availableForLeRetrieval.Any(xx => xx.StorageArea != preferredStorageArea)
&& availableAisles.Any(x => x.StorageArea == preferredStorageArea))
{
availableForLeRetrieval.RemoveAll(xx => xx.StorageArea != preferredStorageArea);
}
//Build one structre that has all information
Dictionary<AisleForLe, (int EmptyBoxes, int OrderedEmpties)> aislesWithNumbers = new Dictionary<AisleForLe, (int emptyBoxes, int orders)>();
foreach (var aisle in availableForLeRetrieval.Distinct())
{
int emptyBoxes = 0;
int orderedEmpties = 0;
if (aislesWithEmptyLes.ContainsKey(aisle))
{
emptyBoxes = aislesWithEmptyLes[aisle];
}
if (aislesWithActiveNextEmptyMiniload.ContainsKey(aisle))
{
orderedEmpties = aislesWithEmptyLes[aisle];
}
aislesWithNumbers.Add(aisle, (emptyBoxes, orderedEmpties));
}
AisleUtilization currentMinUtilization = null;
//Check MLS before Crane (as longterm MLS should be used for filled boxes), and we want more space in MLS
foreach (AisleForLe aisle in aislesWithNumbers.OrderBy(ar=>ar.Key.AisleName.StartsWith("C")).ThenByDescending(ar => ar.Value.EmptyBoxes - ar.Value.OrderedEmpties).Select(ar=>ar.Key))
{
AisleForLe inputAisle = db.AisleForLe.GetInputAisle(aisle);
int lesTowardsAisle = db.OrdersConveyor.Active().ByDestination(inputAisle.AisleName).Count();
//TODO include input/output le lifter orders?
//TODO include OrdersHost for orders that have no ordersMiniload yet?
int openOrdersForAisle = db.OrdersMiniload.Open().ByAisle(aisle.AisleName, aisle.StorageArea).Count();
int totalUtilization = openOrdersForAisle + lesTowardsAisle;
//We allow a utilization of 4 orders to be neglected, so we put more relevance on the number of totes
if (currentMinUtilization == null || currentMinUtilization.Utilization > totalUtilization + 4)
{
currentMinUtilization = new AisleUtilization(aisle, totalUtilization);
}
}
//Select aisle with lowest utilization
return currentMinUtilization?.Aisle;
}
/// <summary>
/// Filter depending on OnlyEmptiesToOldStorage setting:
/// If setting is true, get all empty LEs from old storage if available
/// </summary>
/// <param name="availableAisles"></param>
/// <param name="le"></param>
/// <returns></returns>
private List<AisleForLe> FilterForAllowedAisles(List<AisleForLe> availableAisles)
{
SettingsManager.GetParsedValue(ConstantsCommon.SettingNames.OnlyEmptiesToOldStorage, out bool onlyEmptiesToOldStorage, false, true);
if (!onlyEmptiesToOldStorage)
{
return availableAisles;
}
//get all empties from AKL02 if possible
if (availableAisles.Any(a => a.StorageArea == Constants.MfcAllDestinations.AKL02))
{
return availableAisles.Where(a => a.StorageArea == Constants.MfcAllDestinations.AKL02).ToList();
}
//Fallback get from available aisles
else
{
return availableAisles;
}
}
}
}

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<?xml version="1.0"?>
<configuration>
<appSettings>
<!-- BEGINN Prozesseinstellungen -->
<add key="Conn1" value="HostBooking"/>
<!-- Telegrammverbuchung aufteilen nach der letzten Stelle der HU Nummer?-->
<add key="UseLoadBalancing" value="false"/>
<!--Polling Intervall der Producerklasse-->
<add key="Intervall" value="201"/>
<!-- so viele Telegramme bekommt ein Consumer maximal auf einen Schlag-->
<add key="ConsumerQueueLength" value="200"/>
<!-- Überprüfungsintervall -->
<add key="ctrlTimer" value="12000" />
<!-- ENDE Prozesseinstellungen-->
<!-- BEGINN Log -->
<!-- 0=ERROR 3=INFO 5=DEBUG 7=LOWLEVEL -->
<add key="LogLevel" value="7"/>
<!-- Aufteilung der Log-Files per Thread -->
<add key="SplitLogFilesByThreadName" value="true"/>
<add key="MainThreadNames" value="-"/>
<!-- ENDE Log -->
<!-- Datenbankverbindung -->
<add key="Eigentuemer" value="Wcs" />
</appSettings>
</configuration>

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using Gebhardt.StoreWare.Wcs.HostBooking.InterfaceWcsWms;
namespace Gebhardt.StoreWare.Wcs.HostBooking
{
public class LeNoMissingException : FromWmsException
{
public LeNoMissingException(string message) : base(message) { }
}
public class LeNoWrongFormatException : FromWmsException
{
public LeNoWrongFormatException(string message) : base(message) { }
}
public class LeNoTooShortException : FromWmsException
{
public LeNoTooShortException(string message) : base(message) { }
}
public class LeNoTooLongException : FromWmsException
{
public LeNoTooLongException(string message) : base(message) { }
}
public class TransportDestinationInvalidException : FromWmsException
{
public TransportDestinationInvalidException(string message) : base(message) { }
}
public class LeAlreadyInStorageException : FromWmsException
{
public LeAlreadyInStorageException(string message) : base(message) { }
}
public class LeNotReachableException : FromWmsException
{
public LeNotReachableException(string message) : base(message) { }
}
public class LeHasActiveTransportOrderException : FromWmsException
{
public LeHasActiveTransportOrderException(string message) : base(message) { }
}
}

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using Gebhardt.Shared;
using Gebhardt.Shared.Process;
using Gebhardt.StoreWare.Wcs.Common.Unity;
using Gebhardt.StoreWare.Wcs.HostBooking.InterfaceWcsWms;
using System;
using System.Collections.Generic;
using System.Configuration;
using Unity;
namespace Gebhardt.StoreWare.Wcs.HostBooking
{
internal class Haupt
{
[STAThread]
private static void Main()
{
AppDomain.CurrentDomain.UnhandledException += HandleAppDomainException;
try
{
IUnityContainer container = WcsContainerFactory.GetChildInstance();
container.RegisterFromWmsHandlers();
container.RegisterFromWmsServices();
if (AppConfigVerifier.CheckAndWriteToLog())
{
// LifeTimer Intervall ist in app.config ctrlTimer eingestellt
int lifeTimerInterval = Convert.ToInt32(ConfigurationManager.AppSettings["ctrlTimer"]);
string[] usedConnections = GetUsedConnections();
ProcessManager manager = new(lifeTimerInterval, true,
ConfigurationManager.AppSettings["ProcessClass"] == "None" ? ProcessClass.None : ProcessClass.Application,
usedConnections);
//Worker (Producer und Consumer) erstellen und verknüpfen
RegisterWorkers(manager, lifeTimerInterval, container);
// Starten
manager.RunWorkers();
}
}
catch (Exception exception)
{
Log.WriteException(exception);
Console.WriteLine("main thread: e: {0} e: {1}", exception.StackTrace, exception);
}
}
private static void HandleAppDomainException(object sender, UnhandledExceptionEventArgs e)
{
Exception exception = (Exception)e.ExceptionObject;
if (exception == null)
{
throw new ArgumentNullException(nameof(exception));
}
Log.WriteException(exception);
Console.WriteLine($@"main thread: e: {exception.StackTrace} e: {exception}");
}
/// <summary>
/// Ruft die Conn Einträge aus der App.config ab die nicht leer sind
/// </summary>
/// <returns></returns>
private static string[] GetUsedConnections()
{
ProcessParameter parameter = new();
var connections = new List<string> { parameter.Conn1, parameter.Conn2, parameter.Conn3, parameter.Conn4, parameter.Conn5, parameter.Conn6 };
string[] usedConnections = connections.FindAll(x => x != "leer").ToArray();
return usedConnections;
}
/// <summary>
/// Erstellt einen Producer und je nach useLoadBalancing einen oder elf Consumer und weißt diese dem Producer und dem
/// Manager zu.
/// </summary>
/// <param name="manager"></param>
/// <param name="ctrTimerInterval">ctrTimer aus App.config</param>
internal static void RegisterWorkers(ProcessManager manager, int ctrTimerInterval, IUnityContainer unityContainer)
{
//AppSettings auslesen
bool useLoadBalancing;
try
{
useLoadBalancing = Convert.ToBoolean(ConfigurationManager.AppSettings["UseLoadBalancing"]);
}
catch (Exception e)
{
useLoadBalancing = false;
Log.Write(LogLevel.Error, "Parameter 'useLoadBalancing' fehlt in der App.config, setze auf false");
}
int consumerQueueLength;
try
{
consumerQueueLength = Convert.ToInt32(ConfigurationManager.AppSettings["ConsumerQueueLength"]);
}
catch (Exception e)
{
consumerQueueLength = 200;
Log.Write(LogLevel.Error, "Parameter 'consumerQueueLength' fehlt in der App.config, setze auf 200");
}
// Producer anmelden
int pollingInterval = Convert.ToInt32(ConfigurationManager.AppSettings["Intervall"]);
HostBookingProducer producer = new(pollingInterval, useLoadBalancing, consumerQueueLength);
manager.RegisterWorker(producer);
string consumerName;
HostBookingConsumer consumer;
//Wenn useLoadBalancing = true, dann wird für jede Endziffer der HU ein Consumer erstellt und einer für Telegramme ohne HU (Default)
if (useLoadBalancing)
{
for (int i = 0; i < 10; i++)
{
consumerName = $"Consumer_{i}";
consumer = new HostBookingConsumer(consumerName, ctrTimerInterval / 2, consumerQueueLength, unityContainer);
producer.AddConsumer(consumerName, consumer);
manager.RegisterWorker(consumer);
}
consumerName = "Consumer_Default";
consumer = new HostBookingConsumer(consumerName, ctrTimerInterval / 2, consumerQueueLength, unityContainer);
producer.AddConsumer(consumerName, consumer);
manager.RegisterWorker(consumer);
}
//ohne useLoadBalancing gibt es nur einen Consumer der alle Telegramme verarbeitet
else
{
consumerName = "Consumer_All";
consumer = new HostBookingConsumer(consumerName, ctrTimerInterval / 2, consumerQueueLength, unityContainer);
producer.AddConsumer(consumerName, consumer);
manager.RegisterWorker(consumer);
}
}
}
}

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using Gebhardt.Shared;
using Gebhardt.Shared.Process.ProducerConsumer;
using Gebhardt.StoreWare.WcsWms.InterfaceWcsWms.Interfaces;
using System;
using Gebhardt.StoreWare.Wcs.HostBooking.InterfaceWcsWms.Interfaces;
using Unity;
using Gebhardt.StoreWare.Wcs.HostBooking.InterfaceWcsWms;
namespace Gebhardt.StoreWare.Wcs.HostBooking
{
public class HostBookingConsumer : Consumer<IHostMessage>
{
private readonly IUnityContainer _unityContainer;
public HostBookingConsumer(string name, int aliveTime, int queueLength, IUnityContainer unityContainer)
: base(name, aliveTime, true, queueLength)
{
_unityContainer = unityContainer;
}
public override bool DoWork(IHostMessage hostMessage)
{
IHostMessageFromWmsService service = _unityContainer.Resolve<IHostMessageFromWmsService>();
try
{
dynamic handler = _unityContainer.Resolve(typeof(IHandleRecord<>).MakeGenericType(hostMessage.GetType()), hostMessage.RecordType);
Log.Write(LogLevel.Info, $"process message [{hostMessage}]");
handler.Handle((dynamic)hostMessage);
hostMessage.SetFinished();
}
catch (Exception e)
{
if (e.GetType() != typeof(FromWmsException))
{
Log.WriteException(e);
}
hostMessage.SetFailed(e.Message);
}
service.Update(hostMessage);
return true;
}
}
}

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using Gebhardt.Shared;
using Gebhardt.Shared.Process.ProducerConsumer;
using Gebhardt.StoreWare.WcsWms.Constants;
using Gebhardt.StoreWare.WcsWms.InterfaceWcsWms.EntityFramework;
using Gebhardt.StoreWare.WcsWms.InterfaceWcsWms.EntityFramework.Models;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text.RegularExpressions;
using Gebhardt.StoreWare.WcsWms.InterfaceWcsWms.Interfaces;
using Gebhardt.StoreWare.WcsWms.InterfaceWcsWms.Services;
using static Gebhardt.StoreWare.Wcs.Common.ConstantsCommon.WatchdogConstants;
namespace Gebhardt.StoreWare.Wcs.HostBooking
{
internal class HostBookingProducer : Producer<IHostMessage>
{
private bool _firstExecution = true;
private int _consumerQueueLength;
private bool _useLoadBalancing;
private readonly IHostMessageFromWmsService _service = new HostMessageFromWmsService();
/// <summary>
/// Fügt im Dictionary dem angegebenen Consumer das Messagem hinzu
/// </summary>
/// <param name="dataForConsumers"></param>
/// <param name="consumer"></param>
/// <param name="fromWms"></param>
private void AddDataForConsumer(ref Dictionary<string, List<IHostMessage>> dataForConsumers, string consumer, IHostMessage fromWms)
{
if (dataForConsumers.ContainsKey(consumer))
{
dataForConsumers[consumer].Add(fromWms);
}
else
{
dataForConsumers.Add(consumer, new List<IHostMessage> { fromWms });
}
}
/// <summary>
/// Bestimmt den Consumer, der für den Datensatz verantwortlich ist
/// </summary>
/// <param name="consumersWithDemand"></param>
/// <param name="criterion"></param>
/// <returns>Consumer Name, wenn ein passender Consumer in der lsite ist, null, wenn kein passender Consumer in der Liste ist</returns>
private string GetConsumerForBooking(List<string> consumersWithDemand, string criterion)
{
//Gibt es eine Letzte Stelle, sonst default
if (!criterion.IsNullOrEmptyOrDbEmpty())
{
//Wir entscheiden mit der letzten Stelle der LE, welcher LE-Consumer verbucht oder ob der default Consumer das tun muss
string endOfLe = criterion.Substring(criterion.Length - 1);
//Der Name des Consumer endet mit dem gleichen Zeichen
if (consumersWithDemand.Any(c => c.EndsWith(endOfLe)))
{
return consumersWithDemand.First(c => c.EndsWith(endOfLe));
}
//Soll dieses Messagem von einem speziellen Consumer bearbeitet werden? Aber dieser ist beschäftigt
else if (Regex.IsMatch(endOfLe, "[0-9]"))
{
//Messagem auslassen - keinem Consumer zuordnen
return null;
}
//HU endet mit einem Zeichen, dass zu keinem Consumer passt also Default oder auslassen
else
{
//Default Consumer muss mit Default enden!
return consumersWithDemand.FirstOrDefault(c => c.EndsWith("Default"));
}
}
else
{
//Default Consumer muss mit Default enden!
return consumersWithDemand.FirstOrDefault(c => c.EndsWith("Default"));
}
}
protected override Dictionary<string, List<IHostMessage>> GetDataForConsumers(List<string> consumersWithDemand)
{
//TODO: jub evtl. die Messagem Stau Meldung aus KW übernehmen
Dictionary<string, List<IHostMessage>> dataForConsumers = new Dictionary<string, List<IHostMessage>>();
try
{
//using HostEntities db = new HostEntitiesFactory(HostEntities.DefaultConnectionStringName).Create();
if (consumersWithDemand.Count > 0)
{
List<IHostMessage> fromWmsEntries;
if (_firstExecution)
{
//beim ersten mal nach Neustart werden die InProgress Messages nochmal auf Pending zurückgesetzt
//Ref == null damit nur Kopfnachrichten gefunden werden
fromWmsEntries = _service.GetAllEntries(t => t.Status == Status.InProgress).ToList();
using HostEntities db = new HostEntitiesFactory(HostEntities.DefaultConnectionStringName).Create();
fromWmsEntries.ForEach(message =>
{
FromWms fromWms = HostMessageFromWmsService.HostMapper.Map<FromWms>(message);
db.Attach(fromWms);
fromWms.Status = Status.Pending;
});
db.SaveChanges();
Log.Write(LogLevel.Info, $"Erste Produce Schleife nach Neustart, setze {fromWmsEntries.Count} Telegramme zur Sicherheit nochmals von InProgress auf Pending");
_firstExecution = false;
}
//nur Messages, die noch an keinen Consumer gegeben wurden
//es werden maximal so viele Messages abgerufen, wie ein einzelner Consumer annehmen könnte, damit das TryAdd sicher klappt und der Status nicht fälschlich
//gesetzt wird
//Ref == null damit nur Kopfnachrichten gefunden werden
fromWmsEntries = _service.GetAllEntries(a => a.Status == Status.Pending).OrderBy(a => a.Id).Take(_consumerQueueLength).ToList();// db.FromWms.Where(a => a.Ref == null).Where(a => a.Status == Status.Pending).OrderBy(a => a.Id).Take(_consumerQueueLength).ToList();
if (fromWmsEntries.Any())
{
using HostEntities db = new HostEntitiesFactory(HostEntities.DefaultConnectionStringName).Create();
//ohne LoadBalancing erhält der erste Consumer alle Messages zum Verbuchen
if (!_useLoadBalancing)
{
//der Consumer muss also alle Messages verarbeiten und nicht nur loggen
dataForConsumers.Add(consumersWithDemand.FirstOrDefault() ?? string.Empty, fromWmsEntries);
//Status auf InProgress damit jede Message nur einmal abgerufen wird
fromWmsEntries.ForEach(message => {
FromWms fromWms = HostMessageFromWmsService.HostMapper.Map<FromWms>(message);
db.Attach(fromWms);
fromWms.Status = Status.InProgress;
});
Log.Write(LogLevel.Low, $"Kein LoadBalancing aktiv, {fromWmsEntries.Count} neue HostMessages für Consumer {consumersWithDemand.FirstOrDefault()} gefunden");
}
//mit LoadBalancing wird nach der letzen Ziffer der ersten HU der Message auf 10 Consumer verteilt,
//enthält die Message keine HU wird es an Consumer 11 übergeben.
else
{
Log.Write(LogLevel.Low, $"LoadBalancing aktiv, {fromWmsEntries.Count} neue HostMessages gefunden, verteile auf Consumer");
foreach (IHostMessage message in fromWmsEntries)
{
try
{
FromWms fromWms = HostMessageFromWmsService.HostMapper.Map<FromWms>(message);
db.Attach(fromWms);
Log.Write(LogLevel.Low, $"Producerschleife für {fromWms}");
string consumer;
//keine HU in der Message, dann dem Default Consumer zuordnen
if (fromWms.LeNo.IsNullOrEmptyOrDbEmpty())
{
consumer = GetConsumerForBooking(consumersWithDemand, null);
//wenn der Default Consumer nicht in der Liste war, Message auslassen
if (consumer != null)
{
AddDataForConsumer(ref dataForConsumers, consumer, message);
//Status auf InProgress damit die Message nur einmal abgerufen wird
fromWms.Status = Status.InProgress;
}
}
//Messages mit HU
else
{
consumer = GetConsumerForBooking(consumersWithDemand, fromWms.LeNo);
AddDataForConsumer(ref dataForConsumers, consumer, message);
//Status auf InProgress damit die Message nur einmal abgerufen wird
fromWms.Status = Status.InProgress;
}
}
catch (Exception ex)
{
Log.WriteException(ex);
}
}
Log.Write(LogLevel.Low, $"Producerschleife beendet");
}
//Status Updates für alle weitergereichten Messages
db.SaveChanges();
}
else
{
Log.Write(LogLevel.Debug, 60, "Keine Messages in FromWms");
}
}
else
{
Log.Write(LogLevel.Debug, 60, "Kein Consumer hat demand");
}
return dataForConsumers;
}
catch (Exception e)
{
Log.WriteException(e);
return dataForConsumers;
}
}
public HostBookingProducer(int workinterval, bool useLoadBalancing, int consumerQueueLength) : base(typeof(HostBookingProducer).Name, workinterval, true)
{
_consumerQueueLength = consumerQueueLength;
_useLoadBalancing = useLoadBalancing;
}
}
}

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namespace Gebhardt.StoreWare.Wcs.HostBooking.Properties {
// This class allows you to handle specific events on the settings class:
// The SettingChanging event is raised before a setting's value is changed.
// The PropertyChanged event is raised after a setting's value is changed.
// The SettingsLoaded event is raised after the setting values are loaded.
// The SettingsSaving event is raised before the setting values are saved.
internal sealed partial class Settings {
public Settings() {
// // To add event handlers for saving and changing settings, uncomment the lines below:
//
// this.SettingChanging += this.SettingChangingEventHandler;
//
// this.SettingsSaving += this.SettingsSavingEventHandler;
//
}
private void SettingChangingEventHandler(object sender, System.Configuration.SettingChangingEventArgs e) {
// Add code to handle the SettingChangingEvent event here.
}
private void SettingsSavingEventHandler(object sender, System.ComponentModel.CancelEventArgs e) {
// Add code to handle the SettingsSaving event here.
}
}
}

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## Aufbau Tabelle FromWms in Relationenschreibweise
### Schema: TabellenName:(AttributName DatenTyp Restriktion)
### Schlüssel: PK: Primärschlüssel, FK: Fremdschlüssel
FromWms(Id [PK] int not_null, RefId [FK] int, IsShellEmpty bool, RequestId int, RequestType string, RecordType string, MovementType string, Status string, IdOrderWmsHead int, IdOrderWms int, IdOrderWmsPos int, LeNo string, Subdevision string, LeType string, ArticleNo string, Source string, Destination string, Count int, Rotation string, IsLeEmpty bool, Priority datetime, Weight int, HasError string, Location string, HasTransportError bool, ErrorInterface string, HasLeError bool, StorageArea string, WeightPositionsMin int, WeightPositionsMax int, Device string, Aisle string, Position string, Cancelled bool, AbcArea string, IsSignalActive bool, HorizontalPosition int, ArticleTag string, Width int, Height int, Length int, IsDirectPicking bool, Sequence int, Username string, Creator string not_null, Created datetime not_null, CcuVersion int not_null, Process string not_null, Timestamp datetime not_null)

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## Aufbau Tabelle OrdersConveyor in Relationenschreibweise
### Schema: TabellenName:(AttributName DatenTyp Restriktion)
### Schlüssel: PK: Primärschlüssel, FK: Fremdschlüssel
OrdersConveyor(Id [PK] int not_null, OrdersHostId [FK] int not_null, Source string not_null, Destination string not_null, PalletizingDestinations string, LeNo [FK] string not_null, Status string not_null, StartTime datetime, Error string, IsManual bool not_null, Creator string not_null, Created datetime not_null, CcuVersion int not_null, Process string not_null, Timestamp datetime not_null)

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## Aufbau Tabelle OrdersHost in Relationenschreibweise
### Schema: TabellenName:(AttributName DatenTyp Restriktion)
### Schlüssel: PK: Primärschlüssel, FK: Fremdschlüssel
OrdersHost(Id [PK] int not_null, LeNo [FK] string not_null, Type string not_null, Source string not_null, Destination string not_null, HostDestination string not_null, Status string not_null, IdOrderWmsHead int, IdOrderWms int, IdOrderWmsPos int, Priority int not_null, PriorityDate datetime, StartTime datetime, Info string, Error string, IsEmptyLeRequest bool not_null, SequenceWms int, IsDirectPicking bool, IsStolen bool, SequencerRetrievalTime datetime, Creator string not_null, Created datetime not_null, CcuVersion int not_null, Process string not_null, Timestamp datetime not_null)

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## Aufbau Tabelle OrdersMiniload in Relationenschreibweise
### Schema: TabellenName:(AttributName DatenTyp Restriktion)
### Schlüssel: PK: Primärschlüssel, FK: Fremdschlüssel
OrdersMiniload(Id [PK] int not_null, OrdersHostId [FK] int not_null, AisleName [FK] string not_null, DeviceName [FK] string not_null, StorageArea [FK] string not_null, Type string not_null, LeNo [FK] string, Status string not_null, StatusSrc string, IdSubOrder int not_null, TotalOrders int not_null, LoadDevice string, Error string, IsSourceBooked bool not_null, IsDestinationBooked bool not_null, IsManual bool not_null, Priority int not_null, StartTime datetime, Source_LocationId string, Source_Depth int, Destination_LocationId string, Destination_Depth int, Creator string not_null, Created datetime not_null, CcuVersion int not_null, Process string not_null, Timestamp datetime not_null)

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## Structure
The standard process starts the following threads
| Threads | Description |
|---------|-------------|
| ToEmptyLeBuffer | supplies empty HU to workstations/buffers (typically for goods receipt) |
| StartInitialOrdersHost | schedules OrdersHost (bring them from status Initial to Pending) |
| LoopOverloadDistribution | Updates ResourceSetting.Overload based on the number of OrdersHost's destinations. |
| OrderManager | starts OrdersHosts in status Pending |
The worker-thread run independently from each other and the worker must be such that they not operate on the same Orders or Le.
## Worker *ToEmptyLeBuffer*
3 Steps:
1. try to reroute empty LE already on the conveyor on the way to storage to match the demand of the buffer
2. find LE in storage to match the demand of the buffer
3. Fulfill explicit orders from WMS for LE
- search for OrdersHost in status Initial and as LeNo a NextEmtyLe-name
- find an empty LE in storage and assign it to the OrderHost
- start the OrderHost
## Worker *StartInitialOrdersHost*
- If an order for the same LE of type Transport is active, replace the it with the new order
- If an order for the same LE of type TransportHost is active and the destination is the storage, replace the it with the new order
- schedule the OrderHost if no other order for the LE is active, and
- the Le is on the conveyor or
- the Le is in storage and the destination has demand
## Worker *OrderManager*
Starts the orders, depending on whether the destination is accessible (e.g. aisle not ready) or there is demand (e.g. for workstations), the priority of the orders and so on. Orders are considered in the following sequence:
- orders for LE on the conveyor
- orders to destinations with resources management
- orders to destinations without resources management

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## Overview
This process receives messages via the HostMessageFromWmsService and processes them.
## Message *AcknowledgeTransportCompleted*
The process finishes corresponding OrdersHost, OrdersConveyor, and OrdersMiniload entries (if they exist) and sends TordDelete telegrams to the affected devices.
## Message *CancelRequestForTransportOrder*
The process cancels corresponding OrdersHost, OrdersConveyor, and OrdersMiniload entries (if they exist) and sends TordDelete telegrams to the affected devices.
## Message *ChangePtlSignalState*
This is essentially forwared to the PLC: switch a PTL light on or off.
## Message *DepartureNotification*
Upon receipt, the process creates an OrdersHost entry or starts an existing one. Also, a corrseponding signal is sent to the PLC.
## Message *HuChange*
This message signals changes to a HU (e.g. type, the abc area, if it is empty, the subdivision type, and others)
## Message *RequestEmptyHuReport*
Depending on the request type, the WCS collects information on empty HU on the conveyor or in storage and replies with an EmptyHuReport.
## Message *SupplyRequestEmptyHu*
For this message, the process creates OrdersHost entries for the requestes HU type (not with explicit HU numbers but stand-in names). Process ConveyorDispo later selects the HU and starts the order.
## Message *UnsupportedHostMessage*
is a stand.in message for unknown message types.

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# WCS
### Process overview
| Process | Responsibilities |
|---------|------------------|
| ConveyorDispo | Scheduling OrdersHosts and create OrdersConveyor and/or OrdersMiniload|
| HostBooking | Process messages from an ERP system (create OrdersHost) |

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# Interfaces - external
* **To ERP**
* **DB communication** via Host.FromErp / Host.ToErp tables
* **WebAPI** via HostComWebServiceServer / HostComWebServiceClient
* **SAP IDoc;** sending and receiving SAP Idoc's
* **SAP RFC calls;** calling RFC's in the SAP; providing RFC server for call's from SAP

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# Interfaces - internal
* **To the conveyor and storage device PLC's**
* **TCP/IP telegrams WCS saves/reads telegrams in DB, Communication process does the actual sending/receiving.**
* Two ports for each device; one for sending telegrams; one for receiving telegrams
* Configuration of the telegrams via TelegramConfigurator; creates the source code
* **To WMS**
* **WebAPI;** configurable via HostConfigurator; creates the source code
* RestApiServer for receiving messages from WMS
* RestApiClient for sending messages to WMS

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# Outgoing Goods (Example for OLS roaming captive) - Gebhardt
| WMS | WCS | Device |
| :--- | :--- | :--- |
| Processing outgoing goods order results into TransportOrder to KAP02 | | |
| | `-->` | |
| | Tord/HU:10000005/Src:04-1-002-0-07-2/Dest:04-LD01-1<br>Tord/HU:10000005/Src:04-LD01-1/Dest:04-OP07-2 ... | |
| | | `-->` to S0404 (Ols) |
| | | `<--` **Pick**/HU:10000005/Src:04-1-002-0-07-2/Dest:04-LD01-1<br>**Drop** |
| | | `-->` to O0401 (Output Le Lifter) |
| | | `<--` **Pick**/HU:10000005/Src:04-LD01-1/Dest:04-OP07-2<br>**Drop** |
| | `TordDelete` (HU:10000005/Dest:04-OP07-2) | |
| | `Tord` (HU:10000005/Dest:KAP02) | |
| | | `-->` to BFT01 (Conveyor) |
| | | `<--` **PosPass**/HU:10000005/Pos:SC109 |
| | | `<--` **PosPass**/HU:10000005/Pos:SC110 |
| | | `<--` **PosPass**/HU:10000005/Pos:SC103 |
| | | `<--` **ZoneEntry**/HU:10000005/Zone:KAP02 |
| | | `<--` **Arrival**/HU:10000005/Pos:KAP02 |
| ArrivalNotification KAP02 | `<--` | |

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# Telegrams to Storage Devices, Conveyor
**Telegrams are ASCII and meant to be readable**
## Telegram Frame:
### To Crane:
`/Seq:001/Send:StoreWare/Rec:CRA-01-02-AKL1/Time:2025-05-06T10:30:00/<Telegram Body>/End/`
### Ack:
`/Seq:001/Send:CRA-01-02-AKL1/Rec:StoreWare/Time:2025-05-06T10:30:01/>/End/`
## Telegram Body:
### Simple:
`/Function:Pick/HU:10000005/Src:04-1-002-0-07-2/Dest:04-LD01-1/ToID:20000005/`
### More Complex:
`/Function:Store/HU:10000005/Src:04-LD01-1/Dest:04-1-002-0-07-2/ToID:20000005/Type:Box/Len:600/Wid:400/Hgt:300/Wgt:5000/WgtUnit:g/LHD:1/Eco:0/IsTO:1/OfTO:0/`
---
## Communication Logic (WCS <-> PLC)
* **GEBHARDT STOREWARE®** <---> **PLC / Unterlagerte Steuerung**
* Beide Seiten senden **Datentelegramm**
* Beide Seiten müssen mit **Empfangsquittung (Ack)** antworten.

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# Overview
## Funktionale Aufgaben
### WCS (Warehouse Control System)
* Storage of HUs (Lagerung von Handling Units)
* Transport to /from workstations (Transport zu/von Arbeitsstationen)
* Management of empty Hus (Verwaltung von Leerbehältern)
* Weight/height checks (Gewichts-/Höhenkontrollen)
* Control of Conveyor, storage devices (Steuerung von Fördertechnik und Lagergeräten)
### WMS (Warehouse Management System)
* Content & structure of Hus (Not empty HU!) (Inhalt & Struktur von HUs - keine Leerbehälter)
* Goods receipt & exit processes (Wareneingangs- & Ausgangsprozesse)
* Disposal of material (Materialentsorgung)
* Stock taking, visual control (Inventur, Sichtkontrolle)
* Blocking of material (Sperren von Material)
---
## Systemarchitektur / Datenfluss
Die Systeme sind in folgender Hierarchie miteinander verbunden (bidirektionaler Datenaustausch):
1. **ERP system** (Enterprise Resource Planning)
* *verbunden mit:*
2. **WMS** (Warehouse Management System)
* *verbunden mit:*
3. **WCS** (Warehouse Control System)
* *verbunden mit der Hardware-Ebene:*
* **Conveyor PLCs** (SPS der Fördertechnik)
* **Storage devices** (Lagergeräte/Regalbediengeräte)

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# Taskboard | Abschlussarbeit Kai
## 02 HostBooking Analysieren
### Status: ⬜ New
Feststellen wo (welche Bedingungen) im HostBooking Aufträge gestartet werden. V.a. Nachrichten TransportOrderCompleted und DepartureNotification sind relevant. Bitte ggfs. Behälter-Typen beachten.
INFO: Formlose Notizen mit: Code-Stelle, Bedingungen, Prozess/Szenario genügen
------------------------------------------
## 03 Konzept erstellen
### Status: ⬜ New
Idee dokumentieren: Wie können die Code Stellen die einen Auftrag starten aus dem HostBooking so umgebaut werden, dass der ConveyorDispo den Start übernimmt. Am besten ins Ablauf-Diagramm aus (01 ConveyorDispo Analysieren) ergänzen.
------------------------------------------
## 04 Änderung Implementieren
### Status: ⬜ New
Ziel: HostBooking startet keine Aufträge selbst
HostBooking und ConveyorDispo anpassen.
------------------------------------------
## 05 Änderung Debuggen/Testen
### Status: ⬜ New
Änderugnen gegen die Emulation Testen Szenario:
- Normale Auslagerung, Kiste steht im Lager
- Kiste fährt schon zu einem Arbeitsplatz und bekommt weiteren Auftrag
- Kiste fährt gerade vom Arbeitsplatz zurück ins Lager und bekommt neuen Auftrag
- Kiste wird am Arbeitsplatz leer. (Kann über HuChange in der FromWms Schnittstelle "simuliert" werden, passiert im Testtool auch so manchmal)
------------------------------------------
## 06 Dokumentation
### Status: ⬜ New
Die Änderungen sollten mit einem "Warum" im Code per Kommentar dokumentiert sein.
Das Konzept sollte als Ablaufdiagramm dokumentiert sein.
Schriftliche Ausarbeitung nur im Maße wie es die IHK will.
------------------------------------------
## 00 Vorbereitung
### Status: 🟩 Active
- [x] Etra Repo Fork clonen
- [ ] Zugang zur Etra Emulation prüfen
- [ ] ConveyorDispo debuggen
------------------------------------------
## 01 ConveyorDispo Analysieren
### Status: 🟩 Active
Mit ConveyorDispo vertraut machen. Verständnis was macht "StartInitialOrders", was macht "OrderManager". Am besten kleines Ablaufdiagramm, dass Status Änderungen und notwendige Bedingungen dokumentiert.
Wichtig: Wo/Wann werden OrdersHost-Aufträge gestartet (Tord an SPS)?
------------------------------------------
"Status Legende: ⬜ New, 🟩 Active, ⬛ Done"